Kuyinqubo ye-electrochemical encibilikisa ngokukhetha ungqimba oluncane lwensimbi, isuse ukungapheleli nokungcola ukuze ivule ukusebenza okuphezulu.
Nazi izinzuzo eziyisithupha eziphezulu zokupholisha insimbi engagqwali nge-electropolishing ezidlula kakhulu ukuqeda okukhazimulayo.
Izinzuzo Zokusebenza
| Inzuzo | Incazelo | Isibonelo Sokusetshenziswa Okuyinhloko |
| 1. Ukumelana Okuphezulu Kokugqwala | Isusa ukungcola futhi idale ungqimba lwe-oxide olufana noluvikelayo olumelana kakhulu nokugqwala nokubola. | Imishini yezokwelapha, izingxenye zasolwandle. |
| 2. Ukuhlanzeka Okuthuthukisiwe kanye Nokuhlanzeka | Iqeda iziqongo ezincane nezigodi lapho amabhaktheriya angacasha khona, okwenza izindawo ezifika ku-97% zisebenze kangcono ekuhlanzeni. | Ifenisha yegumbi lokuhlanza, izinto zokufakelwa kwezokwelapha, ukucubungula ukudla. |
| 3. Impilo Yokukhathala Ethuthukisiwe | Ilungisa imifantu emincane kanye neziphambeko ezisebenza njengezinto ezikhulisa ukucindezeleka, ithuthukise ukuqina ngaphansi komthwalo ojikelezayo. | Izinto zokufakelwa kwezokwelapha, izindiza, izingxenye zezimoto. |
| 4. Ukususa ama-Micro-Deburring Okuphezulu | Isusa ngokunembile ama-burrs amancane kanye nemiphetho ebukhali ekusetshenzisweni, ithuthukisa ukulingana, ukuphepha, kanye nokusebenza. | Amagiya, imigqa, imiphetho kanye nezimbobo ezifakwe ngomshini. |
| 5. Ukunciphisa Ukungqubuzana Nokuguguleka | Yehlisa ukujiya kobuso ukuze kudalwe ubuso obubushelelezi, kuncishiswe ukungqubuzana, kuthuthukiswe ukuthamba, futhi kuncishiswe ukuguguleka. | Izingxenye ezinokuxhumana okushelelayo, izindawo zokuvala. |
| 6. Ubumsulwa Bomphezulu Nokuthuthumela | Ihlanza ubuso nge-electrochemically, isuse insimbi ehlanganisiwe kanye nokungcola ukuze idale ubuso obumsulwa, obungenamakhemikhali. | Izinto zokuhlinza, izingxenye ezine-vacuum ephezulu. |
1. Ukumelana Nokugqwala Okuthuthukisiwe Kakhulu
Mhlawumbe lokhu kuyinzuzo ebaluleke kakhulu yokusebenza. I-electropolishing ayihlanzi nje kuphela indawo; ithuthukisa kakhulu ikhono layo lokumelana nokuhlaselwa.
· Indlela Yokusebenza: Le nqubo isusa ukungcola okungaphezulu, insimbi ehlanganisiwe, kanye nokungajwayelekile okungasebenza njengezindawo zokuqala ukugqwala. Okubaluleke kakhulu, ikhuthaza ukwakheka kwengqimba ye-oxide engashintshi efanayo, eqinile, futhi ecebile nge-chromium (cishe ubukhulu obuyi-5nm) evikela kakhulu kunezendlalelo ezenzeka ngokwemvelo.
2. Izakhiwo Zokuhlanzeka Ezithuthukisiwe Nezokuhlanzeka
Ezimbonini ezifana nemithi, ubuchwepheshe bezinto eziphilayo, kanye nokucubungula ukudla, inhlanzeko ayinakuxoxiswana ngayo. Ukupholisha nge-electro kuyisici esibalulekile sokuklama okuhlanzekile.
· Indlela Yokusebenza: Ngokulinganisa ubuso nokususa iziqongo nezigodi ezincane kakhulu, ukupholisha ngogesi kususa izindawo zokucasha lapho amagciwane nezinye izinto ezincane zingahlala khona futhi zande khona. Ubuso obuvelayo bunciphise ukubhoboka, okwenza kube lula kakhulu ukuhlanza nokubulala amagciwane.
3. Impilo Yokukhathala Ethuthukisiwe
Ukuqina kwengxenye yensimbi ngaphansi kokucindezeleka okuphindaphindiwe (ukukhathala) kubalulekile empilweni yayo yonke kanye nokuphepha kwayo. Ukupholisha nge-electro kungaba nomphumela omuhle kakhulu.
· Indlela Yokusebenza: Izinqubo zomshini nezokukhiqiza zingashiya imifantu emincane, amaphutha ebusweni, kanye nokucindezeleka okusele. Lokhu kusebenza "njengezikhulisi zokucindezeleka" lapho imifantu yokukhathala ingase iqale khona. Ukupholisha nge-electro kususa lolu ngqimba lwangaphandle olulimele, kushelele noma kususe la maphuzu okuqala.
4. Ukususa ama-Micro-Deburring Okuphezulu
Nakuba kungeke kususe ama-burrs amakhulu, ukupholisha nge-electro kusebenza kahle kakhulu ekususeni ama-burrs ezingeni elincane kakhulu.
· Indlela yokusebenza: Ubuningi bamanje ngesikhathi senqubo buphakeme kakhulu emaphethelweni abukhali naseziqongweni, njenge-burrs. Lokhu kubangela ukuthi zincibilike ngesivinini esisheshayo kunezinye izingxenye zomhlaba, zibushelelezi ngempumelelo nangendlela ephumelelayo.
5. Ukunciphisa Ukungqubuzana Nokuguguleka
Ezingxenyeni ezihambayo, indawo ebushelelezi ihumusha ngqo ekusebenzeni okungcono kwemishini.
· Indlela Yokusebenza: Le nqubo inciphisa kakhulu ubulukhuni bomphezulu (i-Ra) wensimbi. Ucwaningo olulodwa lubonise ukwehla kobulukhuni bomphezulu kusuka ku-0.53 µm kuya ku-0.14 µm, okuthuthuke ngaphezu kuka-73%. Lokhu kudala ubuso obunokungqubuzana okuphansi.
6. Ubumsulwa Bomphezulu Nokuthuthumela
Ukuhlanza nge-electropolishing kusebenza njengokwelashwa kokuhlanza okujulile kanye nokwelapha ukuphumula ngesinyathelo esisodwa.
· Indlela: Ukuncibilika kwe-electrochemical kuhlubula ungqimba lwangaphandle lwensimbi, oluvame ukungcoliswa yinsimbi ehlanganisiwe, ama-oxide, nokunye ukungcola okuvela ezinqubweni zokukhiqiza ezifana nomshini wokugaya noma ukushisela. Okusele ubuso obuhlanzekile, obuhlanzekile ngamakhemikhali be-alloy eyisisekelo.
Ngamafuphi, yize ukuqeda okukhazimulayo kuyisibonakaliso esihle sokubonakala, i-electropolishing iyithuluzi elinamandla lobunjiniyela bendawo elithuthukisa ukusebenza kwensimbi engagqwali, isikhathi eside, kanye nokuhlanzeka kwezinye zezinhlelo zokusebenza ezidinga kakhulu emhlabeni.
Isikhathi sokuthunyelwe: Mashi-05-2026
